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MAINSTREAM UK Summit - 21 October Millennium Point, Birmingham

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18:30
19:45

MAINSTREAM Jumpstart Networking & Pre-registration at Millennium Point

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Kick off your MAINSTREAM experience at the Jumpstart at the Millennium Point Thinktank Science Museum, sponsored by OneRiver. Pick up your name badge, enjoy complimentary drinks and canapés, and connect with your fellow delegates and speakers before the keynote begins the next morning. It's the perfect way to ease into MAINSTREAM and start making meaningful connections — don’t miss it!

Topics:

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Networking
Day 01
October 20, 2025 18:30
18:30
19:45

MAINSTREAM Jumpstart Networking & Pre-registration at Millennium Point

7:30
8:30

Registration, Tea & Coffee and Exhibition Viewing

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Topics:

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Interval
Day 02
October 21, 2025 7:30
7:30
8:30

Registration, Tea & Coffee and Exhibition Viewing

8:30
8:50

MAINSTREAM Summit Opening

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Topics:

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Interval
Day 02
October 21, 2025 8:30
8:30
8:50

MAINSTREAM Summit Opening

8:50
9:00

From Aqueducts to AI: The Timeless Basics of Reliability

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This landmark gathering marks the beginning of a new tradition, bringing together leaders, innovators, and practitioners to share knowledge, spark new ideas, and shape the future of reliability and maintenance.

To open this historic event, our keynote speaker—widely recognized as the Godfather of Reliability—will set the stage with insights that connect timeless fundamentals to today’s challenges. While technology is evolving faster than ever, the core principles of maintenance remain unchanged since the days of Rome’s aqueducts: success depends on the right people doing the right things within well-defined and consistently applied processes. We’ll focus on how technology is the enabler that helps us execute these basics better than ever before. This keynote will celebrate the value of these principles and inspire new ways of applying them in modern contexts.

Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Christer Idhammar
Christer Idhammar

Founder

IDCON INC

Keynote
Vision Stage
Day 02
October 21, 2025 8:50
Vision Stage
8:50
9:00

From Aqueducts to AI: The Timeless Basics of Reliability

9:00
9:45

KEYNOTE: Plant Reliability in Dollars & $ense

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This keynote frames reliability in financial terms - highlighting how a well-executed reliability management strategy influences profit, return on net assets (RONA) and share price. You will see the difference between the industry leaders and laggards and learn how to close the gaps to turn the potential benefits into real profit. This is not a maintenance seminar. Rather, we take a cross functional look at reliability management and link it to key financial performance indicators.

  • Relate plant reliability to profit, return on net assets (RONA), share price and other key financial performance indicators.
  • See the cross-functional nature of process reliability management – it is not all about maintenance.
  • Move beyond thinking in terms Overall Equipment Effectiveness (OEE) to Overall Business Effectiveness (OBE) to manage reliability across the entire value stream.
  • Delve into the human factors of failure, including psychological and social psychological drivers.
  • Design for reliability, maintainability, operability, and flexibility the genetic code of the manufacturing process.
  • Operate for reliability, including supply chain management and customer/SKU rationalisation.
  • Maintain for reliability.
  • Deploy a comprehensive and lasting reliability management strategy that drives value for your shareholders.
Topics:

Drew Troyer
Drew Troyer

Contributing Editor

Reliable (US)

Keynote
Vision Stage
Day 02
October 21, 2025 9:00
Vision Stage
9:00
9:45

KEYNOTE: Plant Reliability in Dollars & $ense

9:45
10:45

Morning Tea (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

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Topics:

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Interval
Day 02
October 21, 2025 9:45
9:45
10:45

Morning Tea (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

10:50
11:20

Maintenance Excellence – A Reliability Journey

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The industrial landscape is witnessing a paradigm shift in how organisations approach maintenance and reliability. What was once viewed as a necessary cost centre is now recognised as a strategic competitive advantage.  

Phil presentation delves into the challenging but rewarding journey of transforming an organisation's maintenance approach through a structured excellence program. By documenting our experiences, setbacks, and breakthroughs, we provide a roadmap for others embarking on similar transformations, proving that the most difficult step is often the first one taken.

Foundation Assessment: Conduct a brutally honest evaluation of current maintenance practices, capabilities, and organizational readiness  

Strategic Road mapping: Develop a comprehensive transformation plan with clear milestones and targeted communications to build organizational momentum  

Resilient Implementation: Navigate the non-linear path to excellence by anticipating challenges and building organizational resilience  

Cultural Transformation: Establish a universal reliability language that transcends departmental silos  

Knowledge Acceleration: Systematically elevate organizational capabilities through targeted training and knowledge sharing  

Authentic Leadership: Deliver improvements with unwavering integrity while celebrating wins and transparently addressing setbacks

Topics:

Breaking Reactive Maintenance Culture Despite Organisational Resistance

Phil White
Phil White

Chief Maintenance Officer

United Utilities

Perspective
Vision Stage
Day 02
October 21, 2025 10:50
Vision Stage
10:50
11:20

Maintenance Excellence – A Reliability Journey

10:50
11:20

Applying “Toyota Culture” for Maintenance Problem Solving and Team Engagement

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Admired by industrial companies and business schools the world over, the Toyota Production System (TPS) is revered as an organisational culture as much as it is a plant operating system.  It’s core philosophy — to motivate and develop people so that they can surface and solve problems quickly and build a culture of continuous improvement — extends beyond the company’s own walls to include its suppliers.

When Toyota’s North American Manufacturing centres were not achieving equipment reliability goals consistently, Ed Welch was appointed to lead the NA Engineering and Maintenance organisation.  

A five-year maintenance ‘Hoshin’ (what, why, how) was established, and activities were aligned with specific targets for improvement around Safety, Quality, Productivity, Human Morale, and Cost.   

  • Relationship between Toyota Production System and Total Productive Maintenance.
  • Respect for People.  
  • Getting back to basics.
  • 12 principal attributes of Total Productive Maintenance.
  • TPM implementation methods.
  • Using the knowledge base of all the employees to improve equipment reliability.
  • Open communication between operators and engineering.
  • Training production personnel to perform routine maintenance.
  • Assuring a culture of sustained Continuous Improvement (PDCA).

Edward Welch retired from a distinguished 26-year career at Toyota Motor Manufacturing North America where he led Maintenance Best Practice Initiatives for 16 Vehicle Assembly Plants, 3 Powertrain Machining Plants, and 4 Casting Plants.  He was the TPM Lead for Maintenance Member Skill Development; Production Member TPM training; and he led the North America Maintenance Self Reliance Team.  Ed also co-authored TPM Global Standard with Toyota’s Japan Maintenance Leaders, and teaches lean principles in maintenance and engineering at the University of Kentucky.

Topics:

Breaking Reactive Maintenance Culture Despite Organisational Resistance

Edward Welch
Edward Welch

(Ret) Head of Engineering and Maintenance

Toyota North America

Perspective
Maintenance Stage
Day 02
October 21, 2025 10:50
Maintenance Stage
10:50
11:20

Applying “Toyota Culture” for Maintenance Problem Solving and Team Engagement

10:50
11:20

Elevating Predictive Maintenance: Anthony Veder on the Road to Excellence

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Anthony Veder operates a fleet of gas tankers, each functioning as a fully operational site. This creates a unique challenge: how to structure, align, and utilize data from multiple vessels to improve reliability, avoid recurring issues, and drive cost-efficient maintenance.

In this session, Esther van der Voort (Reliability Manager, Anthony Veder) and Pieter van Camp (CCO, I-care Group) share how the company is working to connect operational data across its fleet, enabling better insight, collaboration, and learning across teams. A key focus is on internal communication and the cultural change required to ensure that insights are shared and acted upon throughout the organization.

This session invites maintenance professionals to gain practical insights. It offers valuable takeaways on how to make better use of existing data, foster alignment across teams, and approach maintenance challenges from both a technical and organizational perspective.

  • Introduction to Anthony Veder
  • Current status of the Predictive maintenance program
  • Challenges within this program
  • The future…
Topics:

Converting Fragmented Asset Data into Actionable Insights

Esther van der Voort
Esther van der Voort

Reliability Manager

Anthony Veder

Perspective
Reliability Stage
Day 02
October 21, 2025 10:50
Reliability Stage
10:50
11:20

Elevating Predictive Maintenance: Anthony Veder on the Road to Excellence

10:50
11:20

Reliability in the Age of Green Innovation: Engineering Lessons from Direct Air Capture

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Climeworks is inventing and deploying direct air capture (DAC) technology to permanently remove carbon dioxide from the air, reversing the effects of global warming. We have the unique challenge of being both the OEM of frontier technology, and the owner-operator of the plant. We face the challenge of designing our DAC units for high reliability, which is critical for high uptime and low carbon removal costs, enabling a path to profitability. At the same time, we must define maintenance practices for first-of-a-kind technology while operating the plant through the harsh environmental conditions of Iceland.

  • What is direct air capture and how it works
  • How to overcome the challenges of designing and deploying first-of-a-kind technology
  • How to build a maintenance & reliability team to service nascent technology in remote locations
  • Influencing R&D and equipment design to deliver a safe and reliable product
  • Convincing the executive team to see high availability as a value, not a cost
Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Doug Chan
Doug Chan

Chief Operating Officer

Climeworks (CH)

Perspective
Technology Stage
Day 02
October 21, 2025 10:50
Technology Stage
10:50
11:20

Reliability in the Age of Green Innovation: Engineering Lessons from Direct Air Capture

10:50
11:20

Future-Ready Utilities: Yorkshire Water’s Blueprint for Resilient, Customer-Centric Operations with SAP SSAM and S/4HANA

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Yorkshire Water has been constantly facing mounting pressures from population growth, climate change, aging infrastructure, and declining customer satisfaction. Legacy systems and fragmented tools slowed operations and hindered agility. To meet future demands, the organization shifted to a proactive, data-driven model that prioritized field empowerment, simplified technology, and improved customer outcomes. By streamlining triage, optimizing schedules, and enhancing user experience, they reduced repeat visits and improved service delivery. A phased migration and strong change management ensured adoption across teams. The transformation positioned Yorkshire Water to deliver resilient, efficient, and customer-focused services in a rapidly evolving environment.

  • Shifted to proactive, data-driven operations for future resilience
  • Improved triage to reduce repeat field visits
  • Optimized scheduling and demand planning across teams
  • Simplified tech stack for field and back-office users
  • Enabled smoother migration and legacy system exit
  • Embedded change management to drive adoption and morale
Topics:

Breaking Reactive Maintenance Culture Despite Organisational Resistance

Lee Harris
Lee Harris

Head of Technology Change

Yorkshire Water

Perspective
Asset Stage
Day 02
October 21, 2025 10:50
Asset Stage
10:50
11:20

Future-Ready Utilities: Yorkshire Water’s Blueprint for Resilient, Customer-Centric Operations with SAP SSAM and S/4HANA

11:25
11:55

Driving Culture and Being People-First in Maintenance

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In an era where technological solutions dominate discussions about maintenance improvement, the most powerful catalyst for transformation often remains overlooked: human potential.  

Jo challenges the conventional wisdom that better maintenance outcomes stem primarily from advanced tools and techniques. Through her experience at Finsbury Foods, she’ll demonstrate how a deliberate focus on people-first principles can dramatically accelerate maintenance excellence while simultaneously enhancing team engagement, capability, and satisfaction. The findings reveal how cultural transformation serves as the foundation upon which all technical improvements can be sustainably built.

  • Cultural Foundations: Understand why organizational culture serves as the primary determinant of maintenance performance outcomes  
  • Human-Centered Transformation: Discover the methodical approach we implemented to place people at the centre of our maintenance strategy  
  • Trust Architecture: Learn the specific actions that broke down historical barriers and fostered unprecedented collaboration  
  • Frontline Impact: Examine a compelling case study showing measurable improvements in both technical outcomes and human experience  
  • Implementation Roadmap: Walk away with a concrete, actionable framework for initiating your own people-first maintenance revolution
Topics:

Developing the Maintenance Workforce of the Future

Jo Gillard
Jo Gillard

Group Excellence Director

Finsbury Food Group

Perspective
Technology Stage
Day 02
October 21, 2025 11:25
Technology Stage
11:25
11:55

Driving Culture and Being People-First in Maintenance

11:25
11:55

AI Revolution in Reliability: Practical Pathways to Predictive Maintenance Mastery

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The convergence of artificial intelligence and industrial maintenance represents perhaps the greatest opportunity for operational transformation in decades. Yet many organizations remain paralysed by perceived complexity, cost barriers, and implementation challenges.  

Jonathan dismantles these misconceptions through the lens of Bentley's recent AI implementation journey. By focusing on practical applications rather than theoretical possibilities, we demonstrate how organizations of any size can leverage AI capabilities to dramatically enhance maintenance effectiveness without massive investment or specialized expertise.

  • Real-World Applications: Examine compelling examples of AI implementation at Bentley that delivered immediate and measurable value  
  • AI Demystified: Cut through the technical jargon to understand the core AI variants most applicable to maintenance and reliability  
  • Communication Blueprint: Master the critical messaging required to gain organizational buy-in and support for AI initiatives  
  • Problem-First Approach: Learn why defining the right problem precedes selecting the right technology  
  • Model Development: Understand the essential steps for training effective AI models within your specific operational environment  
  • Expectation Management: Set realistic timelines and outcomes for early adoption periods based on our experience  
  • Implementation Case Studies: Study tangible examples of AI predictability systems delivering bottom-line results
Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Jonathan Peedell
Jonathan Peedell

Head of Maintenance

Bentley Motors Limited

Perspective
Reliability Stage
Day 02
October 21, 2025 11:25
Reliability Stage
11:25
11:55

AI Revolution in Reliability: Practical Pathways to Predictive Maintenance Mastery

11:25
11:55

Driving Reliability Transformation at DPW Southampton

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Over the past four years, Luke has led the successful yet ongoing implementation of the Global Reliability Program at DPW Southampton, transforming their maintenance culture and capabilities.

This session will explore how they have moved from a culture where maintenance was largely reactive, with limited awareness or application of proactive and predictive strategies to the present day where maintenance decisions are informed by condition monitoring technologies and data analytics.

Key initiatives to be discussed include:

  • Root Cause Analysis (RCA) driven by failure codes from the CMMS
  • Precision alignment techniques
  • Oil sampling and analysis
  • Thermographic inspections
  • Ultrasound technology integration
  • Implementation of a Lubrication Excellence Program

Luke began his career at DP World in 2008/9 as an Engineering Apprentice, progressing through various roles within the department while earning an Engineering degree. Currently pursuing a Master’s in Senior Leadership, he now leads the Global Reliability Program at DP World Southampton - utilising a team of in house developed specialist’s technicians to help improve engineering performance through Reliability focused aspects, such as predictive technology, data analytics and RCA facilitation, while also advising other European terminals on the DPW Reliability Program, best practices, knowledge sharing and auditing.

Topics:

Breaking Reactive Maintenance Culture Despite Organisational Resistance

Luke Oates
Luke Oates

Reliability Engineer

DP World

Perspective
Vision Stage
Day 02
October 21, 2025 11:25
Vision Stage
11:25
11:55

Driving Reliability Transformation at DPW Southampton

11:25
11:55

How Tate & Lyle Optimised Maintenance Processes

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Every business eventually needs to modernise its maintenance processes to drive efficiency and resilience. Like many organisations, Tate & Lyle was running a successful operation but was constrained by data silos, outdated processes, and aging technology.

This presentation will share Tate & Lyle’s digitalisation journey—covering the early considerations, the transition from fragmented systems to an integrated solution, the measurable gains achieved, and the lessons learned along the way.

Key topics include:

  • A review of legacy systems and processes
  • The challenges of managing maintenance with SAP
  • Implementing Prometheus solutions and integrating with SAP
  • Productivity gains, process improvements, and business impact
  • Lessons learned and next steps in the digitalisation journey
Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Sander van Bergem
Sander van Bergem

Assistant Supervisor E&I & SAP Superuser Maintenance

Tate & Lyle (NLD)

Perspective
Maintenance Stage
Day 02
October 21, 2025 11:25
Maintenance Stage
11:25
11:55

How Tate & Lyle Optimised Maintenance Processes

11:25
11:55

Continuous Asset Performance Optimisation: Integrating Asset Strategy Management Software in Wind Power

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This presentation covers the challenges faced by OEM wind power service providers in achieving continuous performance optimisations. The critical role of data interpretation and the enhancement of data quality in meeting asset management requirements will be emphasised. Additionally, the implementation of asset strategy management software will be covered, highlighting its potential to improve asset performance. Through showcasing real-world examples, it will be demonstrated how leveraging software leads to more effective decision-making and optimised operational efficiency.

  • Change management in wind power asset management
  • Challenges and value of data in asset management
  • Asset strategy integrated into IT infrastructure
  • Examples of asset performance improvements
Topics:

Misalignment Between Asset Strategy and Company Strategy

Decreasing Quality and Integrity in Work Management Fundamentals

Moritz Klaus
Moritz Klaus

Senior Key Expert

Siemens Gamesa

Perspective
Asset Stage
Day 02
October 21, 2025 11:25
Asset Stage
11:25
11:55

Continuous Asset Performance Optimisation: Integrating Asset Strategy Management Software in Wind Power

12:00
12:30

Building the Foundation for Maintenance and Operations Working Together

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Maintenance and operations working together to drive outstanding results in manufacturing is a challenge. By focusing on the fundamentals of manufacturing and listening to your frontline workers, reliability can be increased dramatically while lowering your costs at the same time. We are surrounded by many technology advancements, but having a strong foundation is a must to enable the new technology solutions of the future. A fundamental approach to dramatically improve manufacturing performance by focusing on the basics.

  • Focus on the 5 foundations of manufacturing: Centerlines, CILs, PMs, Master Cleaning Schedule, & 5S
  • Operations and Maintenance Working Together
  • Listening to your associates (frontline workers) - they will tell you the answers
  • Continuously improve the fundamentals
Topics:

Decreasing Quality and Integrity in Work Management Fundamentals

Ron Rieger
Ron Rieger

Global Maintenance Leader

Mars Inc (US)

Perspective
Vision Stage
Day 02
October 21, 2025 12:00
Vision Stage
12:00
12:30

Building the Foundation for Maintenance and Operations Working Together

12:00
12:30

From Tracks to Treasures: South Western Railway’s Journey to Unlocking Asset Value with HxGN EAM

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South Western Railway needed an Asset Management System deployed 5-6 months that was functional and fully integrated to several key business systems. Having achieved this with HxGN EAM and NTT DATA Business Solutions, they have taken the solution forward to unlock business value and increase profitability through continuous improvement, integrations and self-sufficiency. Learn how South Western Railway achieves asset excellence through technology and partnership, with both Hexagon and NTT DATA Business Solutions, in an industry where asset reliability is paramount. Understand how the journey will continue for this ambitious company, using a market leading solution.

  • Introducing South Western Railway
  • Rapid HxGN EAM Deployment to Meet Contractual Obligation
  • The Continuous Improvement Journey
  • Using Integrations to increase value and profitability
  • Future Aspirations using the HxGN EAM Platform
  • Increasing Using Engagement and System Useability
  • Partnership Approach with NTT DATA Business Solutions
Topics:

Misalignment Between Asset Strategy and Company Strategy

Lee Sands
Lee Sands

Head of EAM Solutions

NTT DATA Business Solutions

Steven Trinder
Steven Trinder

Senior Systems Manager

South Western Railway

Perspective
Maintenance Stage
Day 02
October 21, 2025 12:00
Maintenance Stage
12:00
12:30

From Tracks to Treasures: South Western Railway’s Journey to Unlocking Asset Value with HxGN EAM

12:00
12:30

Optimising Maintenance with Dynamic Equipment Criticality Analysis (ECA): A Data-Driven Approach

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Prioritising maintenance work is crucial in an environment where resources, time, and budget are limited. We must continuously adapt our approach to the ever-changing operational landscape to answer critical questions such as:

  • Which assets are the most critical to our operations?
  • Which lower-criticality equipment can have their maintenance deferred or moved to run-to-failure (RTF) strategies without increasing risk?
  • How does the failure of a single piece of equipment impact the overall system?

At Woodside, the traditional A/B/C equipment classification system proved insufficient for managing the risk of failure across our global fleet of over half a million assets. This method lacked the precision to prioritise truly critical equipment and assess potential risks to both people and the plant.

Here how we developed and implemented a dynamic, data-driven Equipment Criticality Analysis (ECA) program. This new approach evaluates equipment based on 14 key parameters, assigning a score out of 100 to quantify its criticality. What sets this ECA apart is its live, dynamic nature—integrating with real-time data sources to automatically adjust criticality scores as operational conditions change. For example, if a piece of redundant equipment fails, the criticality of its backup automatically increases.

Topics:

Converting Fragmented Asset Data into Actionable Insights

Shereya Parashar
Shereya Parashar

Reliability Leader

Woodside Energy (AU)

Perspective
Reliability Stage
Day 02
October 21, 2025 12:00
Reliability Stage
12:00
12:30

Optimising Maintenance with Dynamic Equipment Criticality Analysis (ECA): A Data-Driven Approach

12:00
12:30

Building Reliability from the Ground Up: Domtar’s People-First Approach

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Domtar is a privately held pulp and paper company with 14,000 employees and 58 pulp, paper, packaging, and lumber mills across North America. In a capital-intensive, highly competitive industry like pulp and paper, reliable manufacturing is not optional — it's essential.

Over the years, Domtar has cultivated a reliability culture by focusing not on flashy technology, but on the consistent application of foundational practices. From improving lubrication, alignment, balancing, and precision maintenance to establishing robust work management processes and precision shutdowns, we’ve advanced through deliberate, people-driven efforts.

At Domtar, we believe that lasting reliability improvements start with people and basic work processes — not with technology. While digital tools can accelerate progress, they are not a substitute for leadership, discipline, and execution on the fundamentals. Our approach emphasizes strategy, structure, and relentless follow-through by management at all levels.

In this presentation, Allan Bohn, Mill Manager at the Marlboro Mill in South Carolina, and Tor Idhammar, Domtar’s Corporate Director of Reliability, will share how Domtar builds reliability from the top down and the ground up — starting with corporate strategy and ending with real-world, mill-level execution.

Topics:

Decreasing Quality and Integrity in Work Management Fundamentals

 Tor Idhammar
Tor Idhammar

Director, Reliability Paper and Packaging

Domtar

Allan Bohn
Allan Bohn

Mill Manager

Domtar

Perspective
Asset Stage
Day 02
October 21, 2025 12:00
Asset Stage
12:00
12:30

Building Reliability from the Ground Up: Domtar’s People-First Approach

12:35
13:05

Unlocking Success: Delivering Sustainable Predictive Maintenance Outcomes at Scottish Water

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This presentation explores how we bridged the gap between cutting-edge predictive maintenance technology and the people needed to make it work. Using best practice frameworks coupled with internal knowledge of our assets, we aligned strategy across asset management, operations, and maintenance teams. By building grassroots skills in-house and with supply chain support, we transformed data overload into prioritised, actionable alerts. The result? A shift from reactive to proactive maintenance, where teams now respond to predictive insights and see asset care as a value driver—not just a cost. Attendees will leave with practical strategies to align people, process, and technology for lasting reliability success.

Ross McCorrisken has over 12 years of experience in asset management within the water industry. Beginning his career as an apprentice Ross is currently a Technical Team Manager at Scottish Water. He leads a team responsible for developing asset health, criticality, and reliability for the organisation. His leadership has been instrumental in enhancing operational resilience and efficiency through a program of service risk improvements which have improved outcomes for customers.

Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Ross McCorrisken
Ross McCorrisken

Technical Team Manager | Risk & Reliability

Scottish Water

Perspective
Vision Stage
Day 02
October 21, 2025 12:35
Vision Stage
12:35
13:05

Unlocking Success: Delivering Sustainable Predictive Maintenance Outcomes at Scottish Water

12:35
13:05

Reliability Modelling - A Digital Approach to Failure Mode Intelligence

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This presentation showcases Reliability Centred Maintenance (RCM) studies conducted by BioMarin Pharmaceuticals International Ltd.

In this session Audrey will focus on key activities including FMECA modeling, RAM development, and strategy optimisation. The studies led to improved maintenance strategies, reduced downtime, and enhanced system reliability. Discussion will also look at how BioMarin took a collaborative approach and how using digital reliability modelling tools like Availability Workbench have provided deep insights.

Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Audrey Kelleher
Audrey Kelleher

Senior Reliability Engineer

BioMarin Pharmaceuticals International Ltd

Perspective
Reliability Stage
Day 02
October 21, 2025 12:35
Reliability Stage
12:35
13:05

Reliability Modelling - A Digital Approach to Failure Mode Intelligence

12:35
13:05

The Impact of Advancing Technology on Industrial Maintenance & Operations Teams

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This session will focus on the opportunities with digitization for asset management from a practical perspective and how it impacts maintenance and operations teams’ daily routines. We’ll demonstrate concrete benefits, such as eliminating the need for physical notebooks, morning print-outs, or manual work-order closures. We’ll showcase specific, fact-based case studies, like the implementation of maintenance technology. This data-driven approach, centered on tangible outcomes and successful precedents, will resonate with an audience eager to hear how others in the industry are advancing in maintenance and operations.

  • Benefits: What can digitalization bring
  • Requirements: Where do you stand and what does it take
  • Implementation & Change: How to implement & engage your workforce
  • Demo: Practical showcases of some of the (newest) digital developments
  • Future: How is digital (mobile) maintenance market developing
Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Annemieke Moerkerken
Annemieke Moerkerken

University Teacher & Management Consultant

Eindhoven University of Technology

Perspective
Technology Stage
Day 02
October 21, 2025 12:35
Technology Stage
12:35
13:05

The Impact of Advancing Technology on Industrial Maintenance & Operations Teams

12:35
13:05

Driving Reliability through Data Alignment and Condition Monitoring: A Change Management Journey at Heidelberg Materials UK

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This case study explores how Heidelberg Materials partnered with AVT Reliability, and their Machine Sentry platform, to standardise and implement a unified reliability and condition monitoring programme across multiple plants.

The initiative centred on creating a single source of truth for asset health, aligning data structures with SAP, and embedding a sustainable change management approach.

By consolidating platforms, standardising practices, and engaging teams from production and maintenance, the programme delivered maximum visibility, CAPEX efficiency, and long-term sustainability.

Early challenges included structuring databases, ensuring ownership, and training teams from zero to competent, through strong leadership, clear guidance, and a voice-of-the-customer approach, the project achieved lasting impact.

Topics:

Converting Fragmented Asset Data into Actionable Insights

 Richard McDermott
Richard McDermott

Head of Project Management & Engineering

Heidelberg Materials

Perspective
Asset Stage
Day 02
October 21, 2025 12:35
Asset Stage
12:35
13:05

Driving Reliability through Data Alignment and Condition Monitoring: A Change Management Journey at Heidelberg Materials UK

13:05
14:15

Lunch (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

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Topics:

No items found.
Interval
Day 02
October 21, 2025 13:05
13:05
14:15

Lunch (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

14:20
15:20

WORKSHOP: Building Reliability Excellence: Why Basics Matter More Than Ever

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While emerging technologies like AI, digitalization, and smart sensors promise to revolutionize maintenance practices, organisations must first establish robust reliability fundamentals.  

Without a strong foundation in basic maintenance processes, preventive maintenance compliance, and reliability-centered strategies, new technologies may actually distract from critical improvement areas.  

The key indicators of technological readiness include consistent execution of planned maintenance work, established reliability metrics, standardized maintenance procedures, and trained maintenance personnel working within well-defined processes.  

Remember: reliable assets and effective maintenance practices are driven by people executing work through proven processes - technology simply enables and enhances these fundamentals.

Christer, known as the Godfather of Reliability, is the brains behind IDCON INC, a global authority on Reliability and Maintenance. His journey started in the Swedish merchant marine, where he laid the foundation for his Results-Oriented Reliability and Maintenance Management concept. Over the last five decades, he’s worn many hats—mechanic, engineer, manager, consultant, educator, philosopher, reliability guru, and company leader.  

Topics:

Decreasing Quality and Integrity in Work Management Fundamentals

Christer Idhammar
Christer Idhammar

Founder

IDCON INC

Owe Forsberg
Owe Forsberg

Vice President of Consulting Services

IDCON INC

Workshop
Vision Stage
Day 02
October 21, 2025 14:20
Vision Stage
14:20
15:20

WORKSHOP: Building Reliability Excellence: Why Basics Matter More Than Ever

14:20
15:20

WORKSHOP: The £££ Value of Implementing an AI-driven Sustainable Planned Work Culture

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Industry 4.0 and AI technologies are cool, but today, more than 50% of asset-intensive companies are still more than 50% reactive when maintaining their production assets.

As stated in the Mainstream’s State of Asset Management 2024 report: “Before any new tech or continuous improvement programs are even considered, good work management fundamentals need understanding and adherence.”

This workshop focuses on the fundamental elements required to implement a sustainable planned work culture to get the expected value from your asset maintenance investment in the Industry/AI 4.0 Era.

  • Asset data and reliability strategy
  • IPSPEC Planned maintenance work execution cycle
  • Implementing an effective multi-week scheduling process using Industry 4.0 technologies with a dedicated focus on minimizing equipment failure risks
  • Resolving the ‘Everything is Urgent’ production syndrome and having Maintenance and Operations work as a single team with the common goal of maximizing production output
  • Implementing a change management and long-term sustainment program to provide permanent value
  • Measuring and sustaining the value across the organisation
Topics:

Decreasing Quality and Integrity in Work Management Fundamentals

Jean Charbonneau
Jean Charbonneau

CEO

Maintenance Excellence Group

Workshop
Maintenance Stage
Day 02
October 21, 2025 14:20
Maintenance Stage
14:20
15:20

WORKSHOP: The £££ Value of Implementing an AI-driven Sustainable Planned Work Culture

14:20
15:20

WORKSHOP: Data to Pounds – Converting Data into Verified Value

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Despite collecting massive amounts of operational data, organisations often struggle to extract meaningful insights or translate this information into financial returns. This presentation unveils a proven framework that transforms raw data into verified value - converting untapped information assets into tangible pounds.

I'll demonstrate how to progress systematically from data collection to actionable insights, informed decision-making, and targeted interventions that deliver measurable financial impact. By ensuring data integrity, leveraging predictive analytics, and implementing precision maintenance strategies, your organisation can pivot from reactive fire fighting to proactive asset optimisation.

This methodology does not just improve asset reliability - it creates a comprehensive value chain that reduces costs, enhances safety, improves sustainability metrics, and protects organisational reputation through evidence-based decision-making that drives both immediate profitability and long-term business resilience.

  • Building the data-to-pounds value chain
  • Ensuring data integrity for confident decision-making
  • Leveraging predictive analytics for early intervention
  • Implementing precision maintenance strategies
  • Shifting from reactive to proactive asset management
  • Measuring and verifying financial returns from data initiatives

Critical Takeaways:

  • Systematic approach to transform data collection into verified financial value.
  • Methods to align data strategy with business objectives for measurable returns.
  • Practical techniques to embed data-driven decision making throughout the organisation.
Topics:

Converting Fragmented Asset Data into Actionable Insights

Drew Troyer
Drew Troyer

Contributing Editor

Reliable (US)

Workshop
Reliability Stage
Day 02
October 21, 2025 14:20
Reliability Stage
14:20
15:20

WORKSHOP: Data to Pounds – Converting Data into Verified Value

14:20
15:20

WORKSHOP: Accelerating RCM Studies with Generative AI: From Weeks to Days

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Reliability Centred Maintenance (RCM) is a proven framework for building robust maintenance strategies, but traditional studies are often slow, resource intensive, and difficult to scale. This session demonstrates how Generative AI can transform the way RCM studies are developed, dramatically reducing cycle time while maintaining analytical rigour.

Using real world examples, we will show how GenAI tools can:

  • Rapidly generate functions, functional failures, and failure modes from asset data, manuals, and CMMS history.
  • Suggest initial maintenance strategies aligned to RCM principles.
  • Streamline documentation and report generation, producing structured RCM tables and visual outputs for stakeholder review.

We will also address the practicalities of adoption—from data readiness and validation workflows to integrating human expertise and ensuring quality outcomes. Attendees will leave with a clear roadmap for piloting GenAI in their own RCM programs, cutting development time from weeks to days without compromising reliability or safety.

Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Richard Jeffers
Richard Jeffers

Owner

Two6 Services

Workshop
Asset Stage
Day 02
October 21, 2025 14:20
Asset Stage
14:20
15:20

WORKSHOP: Accelerating RCM Studies with Generative AI: From Weeks to Days

14:20
15:20

WORKSHOP: Designing and Implementing an Asset Management System: From Principles to Practice

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This interactive, standards-aligned workshop provides a practical pathway to design and implement a future-proof Asset Management System (AMS). We begin with the current context: Industry 5.0 (human-centric, sustainable, resilient value creation), European demographic shifts and their implications for competence and knowledge retention, the ISO 55000:2024 series update, and the Maintenance Landscape Model that systematically embeds maintenance within Asset Management. Participants will translate these principles into a coherent AMS architecture—governance, processes, roles, information, and digital line-of-sight from strategy to execution—ready for assurance and continuous improvement.

Participants will explore:

  • How the human-centric, sustainable, and resilient perspective of Industry 5.0 transforms AMS design and implementation
  • Ways to bridge strategy and execution using horizontal and vertical digital line-of-sight
  • How digital readiness and Artificial Intelligence can enhance decision-making and performance assurance
  • The relevance of integrating maintenance into asset management through the Maintenance Landscape Model
  • How updated practices and frameworks support the next generation of Asset Management
  • The session combines short conceptual inputs, real-life examples, and facilitated discussion to stimulate active learning and reflection.
Topics:

Misalignment Between Asset Strategy and Company Strategy

Jan Stoker
Jan Stoker

Sr. Strategic Asset & Maintenance Manager

SSAMM (NED)

Workshop
Technology Stage
Day 02
October 21, 2025 14:20
Technology Stage
14:20
15:20

WORKSHOP: Designing and Implementing an Asset Management System: From Principles to Practice

15:25
16:10

PANEL: Beyond the Algorithm: Charting the Future of AI in Asset Management

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AI is transforming asset management, but are we truly pushing its boundaries? This discussion explores the real-world applications of AI in the asset management, beyond the well-worn paths of predictive analytics and digital twins. We’ll explore how organisations are leveraging AI for decision-making, insight generation, and knowledge retention, and ask what’s next.

Is AI becoming a true partner in asset lifecycle management, or are we stuck in pilot purgatory? We’ll dissect what’s working, what’s hype, and where the frontier of AI in asset management is heading next.

Topics:

Navigating AI and Tech Options Without Clear ROI Pathways

Richard Jeffers
Richard Jeffers

Owner

Two6 Services

Moray Kidd
Moray Kidd

Programme Director for Reliability Engineering and Asset Management (REAM)

University of Manchester

Ron Rieger
Ron Rieger

Global Maintenance Leader

Mars Inc (US)

Panel & Debate
Technology Stage
Day 02
October 21, 2025 15:25
Technology Stage
15:25
16:10

PANEL: Beyond the Algorithm: Charting the Future of AI in Asset Management

15:25
16:10

PANEL: Transforming Data Overload into Strategic Value

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As asset-intensive organisations adopt increasingly sophisticated technologies-from ERP and APM systems to IoT sensors, drones, and mobile inspection tools—they face a growing challenge: data overload. While the capacity to collect information has grown exponentially, the ability to convert this data into actionable insights remains elusive. According to recent studies, 78% of organisations gather more maintenance and reliability data than they can analyse, and only 23% consistently turn that data into business value.

This panel will explore how organisations can overcome the barriers of fragmented systems, poor data quality, and limited analytical capability to unlock the strategic potential of their asset data. Key challenges such as contextual intelligence gaps, system silos, skills shortages, and information lifecycle mismanagement will be discussed, along sidereal-world examples of how leading organisations are tackling them.

Panellists will share proven strategies including implementing robust data governance, integrating contextual data with asset performance metrics, and building cross-functional teams that blend maintenance expertise with data science.

Attendees will gain practical guidance on building a data-to-decision pipeline, improving data literacy across teams, and selecting technology platforms that support long-term asset intelligence. This session will equip maintenance and reliability leaders with the knowledge to transform data from a burden into a strategic asset.

Topics:

Converting Fragmented Asset Data into Actionable Insights

Kieran Dodds
Kieran Dodds

Head of Operational Engineering

National Highways

James Ayre
James Ayre

Asset Management Director

MAG Manchester Airport Group

Ashley Morris
Ashley Morris

Industrial Asset Manager

Airbus

Shereya Parashar
Shereya Parashar

Reliability Leader

Woodside Energy (AU)

Panel & Debate
Asset Stage
Day 02
October 21, 2025 15:25
Asset Stage
15:25
16:10

PANEL: Transforming Data Overload into Strategic Value

15:25
16:10

PANEL: Building Tomorrow’s Maintenance Leaders: The Power of People and Competencies

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The current landscape demands that Maintenance and Reliability leaders possess a unique blend of technical, analytical, and interpersonal skills. This panel discussion will highlight the critical role of people and competencies in shaping effective M&R leadership. By focusing on the development and integration of these competencies, M&R leaders can drive operational excellence, enhance safety, and ensure sustainable practices within their organizations. Operational Efficiency Through Competence - implementing effective maintenance strategies such as preventive, predictive, and corrective maintenance. This session will explore how advanced technical skills and data-driven decision-making improve maintenance processes and operational efficiency. Leadership and Team Development – our people are at the heart of maintenance and reliability success. How can excel in building and leading high-performing teams, build strong communication, conflict resolution, and mentoring skills. This session will delve into strategies for developing these crucial leadership skills. People and competencies are the cornerstone of effective Maintenance and Reliability leadership. This panel will provide insights from industry experts on how to cultivate these competencies, offering practical advice and best practices for current and aspiring leaders.

Topics:

Developing the Maintenance Workforce of the Future

 Alberto Landeaux
Alberto Landeaux

Global Director Reliability - Ports & Terminals

DP World

Jo Gillard
Jo Gillard

Group Excellence Director

Finsbury Food Group

Drew Troyer
Drew Troyer

Contributing Editor

Reliable (US)

 Gywn Garland
Gywn Garland

VP Asset Management & Process Plant - Group Engineering & Maintenance

Anglo American

Panel & Debate
Vision Stage
Day 02
October 21, 2025 15:25
Vision Stage
15:25
16:10

PANEL: Building Tomorrow’s Maintenance Leaders: The Power of People and Competencies

15:25
16:10

PANEL: Workforce Evolution & Knowledge Retention in Asset-Intensive Industries

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As asset-intensive industries face accelerating retirements, evolving career expectations, and fast-paced technological change, the workforce landscape is undergoing major disruption. This session addresses the dual challenge of attracting talent and preserving knowledge to maintain operational performance in a volatile environment.

With critical shortages already reported in maintenance and reliability roles, organisations are losing vital expertise faster than it can be replaced, especially in regional areas where recruitment is toughest.

We’ll examine this "perfect storm" of pressures: retiring experts, growing digital demands, and a new generation with different learning styles and motivations. Research shows 37% of technical knowledge remains undocumented, and younger workers are over three times more likely to leave when knowledge isn’t shared. The session will share proven strategies, including cross-generational mentoring, digital knowledge tools, flexible roles, and partnerships with educators. We’ll explore how top organisations are reducing time-to-competency and reshaping maintenance careers to attract next-gen talent.

Topics:

Significant Loss of Institutional Knowledge as the Workforce Ages

Adam Spencer
Adam Spencer

Maintenance and Asset Care Lead, Global Production

The HEINEKEN Company

Ross McCorrisken
Ross McCorrisken

Technical Team Manager | Risk & Reliability

Scottish Water

Jan Stoker
Jan Stoker

Sr. Strategic Asset & Maintenance Manager

SSAMM (NED)

Nicholas Evans
Nicholas Evans

General Manager; Assembly Maintenance, Process Improvement

BMW

Panel & Debate
Reliability Stage
Day 02
October 21, 2025 15:25
Reliability Stage
15:25
16:10

PANEL: Workforce Evolution & Knowledge Retention in Asset-Intensive Industries

15:25
16:10

PANEL: Misalignment Between Asset Strategy and Company Strategy: Closing the Gap for Business Value

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One of the greatest challenges to achieving maintenance and reliability excellence in the UK is the persistent misalignment between asset management strategies and wider organisational objectives. This disconnect often prevents businesses from realising the full value of their asset investments. While leaders are increasingly asked to demonstrate how maintenance and reliability activities contribute to business outcomes, articulating this value is complex: there is no simple linear relationship, and definitions of “value” vary across organisations depending on strategic priorities.

This 45-minute panel debate will explore the root causes of this misalignment and the implications it has for decision-making and long-term competitiveness. Key questions will include: What drives the disconnect between technical and business strategies? How should value be defined and measured across financial, operational, and sustainability dimensions? What role should Maintenance and Reliability leaders play in translating technical performance into business impact? And how can asset strategies be made adaptable to shifting corporate priorities?

Through diverse perspectives, the panel will challenge assumptions, share practical examples, and debate actionable steps to ensure asset strategies directly support business goals. Participants will leave with insights into both the pitfalls of misalignment and the pathways to creating stronger, value-focused connections between asset and company strategies.

Topics:

Misalignment Between Asset Strategy and Company Strategy

Drew Hellyer
Drew Hellyer

Manager Program Management

Aurizon (AU)

Richard Barber
Richard Barber

Maintenance Systems Lead Engineer

Drax Power Station

Ruth Rollings
Ruth Rollings

Maintenance Engineering Manager

AETC Ltd – Precision Machining Facility

 Richard McDermott
Richard McDermott

Head of Project Management & Engineering

Heidelberg Materials

Panel & Debate
Maintenance Stage
Day 02
October 21, 2025 15:25
Maintenance Stage
15:25
16:10

PANEL: Misalignment Between Asset Strategy and Company Strategy: Closing the Gap for Business Value

16:15
17:00

Afternoon Tea (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

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Topics:

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Interval
Day 02
October 21, 2025 16:15
16:15
17:00

Afternoon Tea (sponsored by OneRiver), Exhibition Viewing & Innovation Theatres

17:05
17:45

KEYNOTE: Leadership in High-Stakes Environments: NASA Mission Control Insights

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Discover critical strategies for building high-reliability, high-performance teams in mission-critical operations. This keynote, led by NASA Flight Director Ed Van Cise, provides a unique exploration of leadership principles developed through decades of international space station management.

  • Operations philosophies for balancing safety and mission success.
  • How anticipating potential failures prevents catastrophic outcomes.
  • High reliability and high performing organisations.
  • Why purposeful focus on people and culture is important.
  • How to empower leadership at all levels.
  • Focusing on what could go wrong helps ensure things go right.

Drawing from real-world NASA experiences, Ed offers Maintenance and Reliability leaders actionable strategies for creating resilient, adaptive organisational cultures.

Ed Van Cise has worked in human spaceflight operations with the International Space Station since 1998. His experiences include not only direct command and control of the space station but also instruction of astronauts and flight controllers, as well as management of groups that perform that work. In 2009, Ed was selected as the 78th NASA Flight Director and took on the call sign “Carbon Flight.”

Topics:

Ed Van Cise
Ed Van Cise

NASA Gateway Program's Integration Manager

First Element Launch (US)

Keynote
Vision Stage
Day 02
October 21, 2025 17:05
Vision Stage
17:05
17:45

KEYNOTE: Leadership in High-Stakes Environments: NASA Mission Control Insights

17:45
19:15

Last Call & Celebrations (sponsored by Naviam)

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Join us in the networking area for our closing session! We'll wrap up with thanks, and announce the exciting MAINSTREAM Australia trip winner, plus other partner prizes. Drinks and canapes included! DJ sponsored by I-Care Reliability.

Topics:

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Networking
Day 02
October 21, 2025 17:45
17:45
19:15

Last Call & Celebrations (sponsored by Naviam)

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21 October 2025

Millennium Point, Birmingham

See you there!