Prioritising maintenance work is crucial with limited resources, time, and budget. At Woodside, traditional A/B/C equipment classification proved insufficient for managing failure risk across our global fleet of over half a million assets, lacking precision to identify truly critical equipment.
Our solution was developing a dynamic, data-driven Equipment Criticality Analysis (ECA) program that:
- Evaluates equipment based on 14 key parameters, assigning a score out of 100
- Integrates with real-time data sources to automatically adjust criticality as conditions change
- Has successfully analyzed over 200,000 pieces of equipment
- Transitioned from static to dynamic analysis, ensuring ongoing relevance
- Reduced overall maintenance hours while maintaining operational safety
- Optimised resource allocation through improved prioritization
- Generated cost savings amounting to hundreds of thousands of dollars